Rigid Plastics Shredder Recycle Machine

A rigid plastics shredder in an industrial facility, featuring a robust blue and yellow design. The shredder includes a large white feed hopper, a conveyor belt system for material input, and a powerful yellow motor. The machine is equipped with control panels for operation and monitoring. This shredder is designed to handle and process rigid plastic materials efficiently, making it ideal for recycling and waste management applications. The setup emphasizes durability and high performance in handling various types of rigid plastics.

The Rigid Plastics Shredder Recycling Machine is meticulously designed to tackle the challenges of recycling hard plastics efficiently and effectively. This advanced machine combines state-of-the-art engineering with user-friendly automation to enhance productivity and safety in industrial environments.

Enhanced Features

Continuous Feeding System: This shredder is designed for high shredding efficiency with a continuous feeding mechanism that ensures a steady flow of materials without interruptions, maximizing throughput.

Mobile Hopper Design: The innovative mobile hopper facilitates the smooth feeding of rigid plastics into the shredder, preventing blockages and ensuring consistent operation.

Customized Rotor with Large Diameter: The rotor is specially designed with a large diameter, increasing the contact surface for shredding, which significantly enhances productivity by ensuring more material is processed in each cycle.

Coupler-Connected Transmission Parts: Transmission components are connected via a coupler, which effectively reduces vibrations. This feature not only prolongs the lifespan of both the spindle and the gearbox but also protects them from damage due to operational stresses.

Fixed Blades on Top and Bottom of the Spindle: Strategically placed fixed blades at the top and bottom of the spindle provide optimal cutting of hard plastic materials. This design minimizes the risk of spindle bending under the strain of cutting tough plastics.

PLC Self-Programming Electrical Control System: Equipped with a self-programming PLC control system, this shredder includes features like start, stop, reverse operation, and automatic overload protection, ensuring a safe and stable working environment.

Key Benefits

Operational Efficiency: The combination of continuous feeding and a large rotor diameter allows for increased shredding rates, reducing processing time and enhancing overall efficiency.

Durability and Maintenance: The coupler connection and strategic blade placement reduce mechanical stress and wear, thereby lowering maintenance costs and extending the machine’s operational life.

Enhanced Safety Features: With its comprehensive PLC-based control system, the machine offers superior operational control, enhancing safety for operators with automated responses to potential issues.

Feature

ModelDS-800DS-1000DS-1200DS-1500
Number of Rotary Blades30pcs39pcs48pcs57pcs
Motor power30kW37kW55kW75kW
Knife materialSKD11SKD11SKD11SKD11
Main motor powerΦ275Φ315Φ375Φ400
Approx.Output(kg/hr)45080012001500
Rotating speed(rpm/min)82828282

This document describes an effective Rigid Plastics Shredder Recycle Machine for processing large pieces of rigid plastics, such as plastic lumps, extruder purges, entire sheet rolls, and more.

An industrial facility housing a rigid plastics shredder. The shredder features a robust blue and yellow design with a large white feed hopper on top. A blue and yellow conveyor belt system is used for material input. The shredder is equipped with control panels for operation and monitoring, emphasizing ease of use and efficiency. This setup is designed to handle and process rigid plastic materials effectively, making it suitable for recycling and waste management applications. The overall design highlights the machine’s durability and high performance in processing various types of rigid plastics.

FAQS

What are rigid plastics?

Rigid plastics are a specific type of plastic material that is characterized by its stiffness, strength, and ability to maintain its shape even when not in use. They are manufactured using various thermoforming processes and encompass a wide range of products such as buckets, watering cans, flower pots, pasta strainers, garden furniture, laundry baskets, plastic pallets, trash containers, and pipes. These plastics are highly durable and strong which makes them commonly used in both households and the industrial sector.

It is important to note that rigid plastics differ from flexible plastics which possess a soft and pliable nature. Flexible plastics find their application in products like plastic bags, packaging films, and shrink wraps. While both types of plastics can be recycled; recycling rigid plastics can pose more challenges due to their size and shape. However with advancements in recycling technologies and machinery; the process of recycling rigid plastics has become more efficient and effective over time. This progress plays a crucial role in waste reduction efforts as well as promoting sustainable processing practices.

What materials are rigid plastics made of?

Rigid plastics are made of various materials including:

  • PE (Polyethylene)
  • HDPE (High-density Polyethylene)
  • PP (Polypropylene)
  • PS (Polystyrene)
  • PET (Polyethylene terephthalate)
  • PA (Polyamide)
  • PC (Polycarbonate)
  • ABS (Acrylonitrile butadiene styrene copolymer)
  • PVC (Polyvinyl chloride)

Rigid plastics can be produced from thermoplastics using various processes. For example, toys and car parts are manufactured by injection molding, bottles and containers are produced by blow molding, and large hollow bodies such as industrial drums or water storage tanks are produced by rotational molding.

Approximately 65% of the rigid plastics fraction consists of polyolefins such as PP, PE, and HDPE.

INQUIRIES

Warranty

All recycling machines come with a 1 year limited warranty.

To get the latest prices and lead times, send us a message using the form below.

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Author: Rumtoo Plastic Recycling Machine

Rumtoo Plastic Recycling Machinery, Rumtoo Recycling for short, the leading manufacturer of high quality PET Bottle、PP / PE Film Recycling Machinery. Our PE film washing lines offer reliability, efficiency and maximum durability in recycling dirty and soiled PET bottle、PE film back into plastic granulate. With more than two decades of service to the plastics recycling industry, Rumtoo is proud to be responsible for recycling thousands of tonnes of plastic films such as plastic bags, PP non-woven supersacks and LDPE film every month at hundreds of recycling facilities worldwide.

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