PP/PE Recycling Washing Line

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PP/PE Recycling Washing Line

Transform Plastic Waste into Valuable Resources

Our advanced plastic film washing and recycling line efficiently processes post-consumer and industrial waste, delivering high-purity, reusable materials ready for the circular economy.

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Why Choose Our System?

Our technology is engineered for superior performance, efficiency, and reliability, ensuring you get the highest return on your investment.

High Purity Output

Achieve final product moisture levels below 3% with exceptional cleanliness, perfect for high-grade pelletising.

Eco-Friendly Operation

Designed for reduced water and energy consumption, minimising your operational footprint and costs.

Robust & Versatile

Effectively processes a wide range of materials, from agricultural films to post-consumer woven bags.

Automated Process

Integrated control systems ensure seamless operation, reducing labour requirements and human error.

Engineered for Peak Performance

Explore the key components that make our recycling line a leader in the industry.

Single-shaft Shredder

Single-Shaft Shredder

The first step in size reduction, our robust shredder efficiently processes baled or loose plastic films and bags, ensuring a consistent particle size for optimal washing.

  • High-Torque Rotor: Powers through tough materials with minimal energy consumption.
  • Durable Blades: Made from high-strength D2 alloy steel for extended life and performance.
  • Hydraulic Pusher: Ensures continuous material feed to the rotor for maximum throughput.

Hot Washer System

Crucial for removing oils, glues, and stubborn organic contaminants. Our system uses heated water and optimised chemical agents to achieve a deep clean, significantly improving the quality of the final product.

  • Integrated Heating: Eliminates the need for an external steam boiler, simplifying installation and operation.
  • High-Speed Agitation: Ensures all flake surfaces are exposed to the cleaning solution.
  • Automated Dosing: Precisely controls chemical additives for consistent and efficient cleaning.
Hot Washer System
Film Squeezer

Film Squeezer & Dryer

A critical innovation that replaces traditional centrifugal and thermal dryers for film. This machine squeezes water out and uses frictional heat to semi-plasticise the material, resulting in dense, dry agglomerates with moisture below 2%.

  • Superior Dewatering: Drastically reduces moisture, making it ideal for direct feeding into a pelletiser.
  • Increases Bulk Density: Compacts fluffy film into dense particles, improving extruder feeding efficiency.
  • Energy Efficient: Consumes significantly less energy compared to a combined dewatering and thermal drying setup.

Technical Specifications Overview

Parameter Standard Configuration Notes
Throughput Capacity 300 - 2000 kg/hour Customisable based on material and requirements.
Applicable Materials PE/PP Film, Woven Bags, Non-Woven, Artificial Grass Testing available for other materials.
Final Moisture Content < 3% (with Film Squeezer) Optimal for direct feed to pelletising extruder.
Total Power Installed Varies (e.g., ~250 kW for 500 kg/h line) Line-specific; detailed in official quotation.
Control System Centralised PLC with Touchscreen HMI Siemens or equivalent components.

See Our System in Action

From dirty agricultural film to clean, valuable pellets. Witness the transformation and explore the wide range of materials our line can handle.

Processable Materials

Post-consumer Plastic Film

LDPE/LLDPE Film

Post-consumer packaging, agricultural films.

PP Woven Bags

PP Woven Bags

Bulk bags, sacks, and industrial packaging.

Artificial Grass

Artificial Grass

End-of-life turf from sports fields and landscaping.

Non-woven Bags

PP Non-Woven Fabric

Shopping bags, agricultural covers, medical textiles.

Get Your Customised Solution & Quotation

Our team is ready to help you configure the perfect recycling line for your specific materials and output goals. Fill out the form below, and one of our specialists will be in touch shortly.

Contact Form

Frequently Asked Questions

Find quick answers to common questions about our plastic film recycling line.

Our line is primarily designed for soft plastics like PE (Polyethylene) film, PP (Polypropylene) woven and non-woven bags, and agricultural films. It can be adapted for other materials like artificial grass. We recommend sending us a sample for a free trial to confirm compatibility and performance.

By using our advanced film squeezer, the final moisture content of the plastic agglomerates is typically below 3%, and often as low as 1-2%. This is ideal for high-quality pelletising without requiring further drying, saving significant energy.

Yes, we provide a complete turnkey solution. This includes a detailed plant layout, on-site installation and commissioning by our experienced engineers, comprehensive training for your operational staff, and ongoing after-sales support, including spare parts and technical assistance.

The footprint varies depending on the capacity and specific components. For example, a 500 kg/h line might require a space of approximately 30 metres in length, 10 metres in width, and 6 metres in height. We will provide a detailed 2D/3D layout drawing as part of our proposal to ensure it fits perfectly within your facility.

a comprehensive plastic recycling line designed for shredding and densifying PP/PE films. This setup includes various interconnected modules like conveyor belts, shredders, wash stations, and densifiers, all primarily in green and gray colors. Such systems are essential for processing plastic films, turning them from waste into reusable materials through a series of mechanical and chemical processes. The layout is organized to optimize the flow of materials from the initial shredding stages to the final densification, ensuring efficient recycling operations.
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a PP (Polypropylene) and PE (Polyethylene) woven bag film washing and recycling line. The system features various sections, including shredders, washers, and dryers, all predominantly colored in green and gray. It processes dirty and used plastic films and transforms them into clean, shredded plastics ready for recycling. The image also includes a small inset showing a before-and-after transformation: from a pile of used and dirty plastic films to clean, shredded plastic,demonstrating the effective washing and recycling capabilities of the system
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A plastic film recycling washing line setup designed for efficient processing and cleaning of plastic films. The system includes several interconnected machines, starting from a conveyor belt for material input, followed by a shredding unit, washing and rinsing tanks, and a drying system. Each component is connected by conveyor belts and chutes, ensuring a continuous flow of material through the various stages of recycling. The equipment features a robust construction with orange, green, and metallic elements, highlighting its industrial use. This setup is ideal for recycling facilities looking to process plastic films into clean, reusable materials.
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The image shows a rigid plastic washing recycling line in an industrial setting, predominantly colored in vibrant green. The comprehensive system includes a sequence of mechanical components: a large hopper, an inclined conveyor belt for transporting materials, and several sorting and washing stations. Each station is equipped with safety railings and stands on sturdy green frames, emphasizing the robust construction and safety measures in place. The layout is designed to efficiently process large volumes of rigid plastics, ensuring thorough cleaning and preparation for further recycling steps. This streamlined setup highlights the industrial technology dedicated to sustainable plastic waste management.
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