Turnkey Solutions for Immaculate Plastic Flakes
We design and build complete, custom-tailored plastic washing lines that transform contaminated post-consumer or post-industrial waste into high-purity, high-value recycled flakes, ready for profitable reuse.
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Your Partner for High-Quality Recycling
We don’t just sell machines; we deliver comprehensive, reliable solutions engineered for your specific needs and long-term success.
Fully Custom Solutions
Every line is designed around your input material, capacity requirements, and purity targets, ensuring optimal performance and efficiency.
Unmatched Output Purity
Our multi-stage washing, rinsing, and separation processes remove even the toughest contaminants, delivering market-ready flakes.
End-to-End Support
From initial design and installation to training and after-sales service, our team provides expert support throughout the project lifecycle.
See Our System in Action
Watch a complete walkthrough of one of our advanced PET bottle washing lines, demonstrating the process from raw material to clean, finished flakes.
Our Proven 4-Stage Washing Process
Each stage is meticulously engineered to work in harmony, progressively cleaning and purifying the material for a superior final product.
Size Reduction & Pre-Washing
Baled or loose material is shredded or granulated. This initial stage often includes dry pre-cleaning to remove loose dirt and fines.
Intensive Washing & Separation
Flakes undergo high-speed friction washing and pass through floating sink tanks to separate plastics by density (e.g., PET from PP/PE caps).
Hot/Cold Rinsing
Multiple rinsing stages, including optional hot washing, remove residual glues, oils, and chemical contaminants for the highest purity.
Drying & Fines Removal
A centrifugal dewatering machine and thermal dryer reduce moisture below 1%. A zig-zag classifier removes any remaining dust or labels.
Explore Our Specialized Washing Lines
From soft films and woven bags to rigid containers and PET bottles, we have a proven solution tailored to your specific recycling needs.
PP/PE Film Shredding & Densifying Line
Our integrated system is engineered to recycle challenging film waste. It transforms bulky, low-density bales into clean, compact, high-value feedstock that is perfectly prepped for any pelletizing operation.
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Pro Solutions: From Shredding to Drying
A comprehensive guide to turning contaminated waste film into profitable, clean raw material. We cover the entire process, from size reduction to intensive washing and efficient drying systems.
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Line for PE, PP Film & Woven Bags
Catering to needs from small-scale operations to large industrial setups, our fully automated lines ensure high efficiency and minimal waste while exceeding environmental standards.
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Rigid Plastic Washing Line for HDPE, PP, ABS
Discover our state-of-the-art system designed to transform rigid plastics like HDPE containers and PP barrels into high-quality, clean flakes, supporting a profitable circular economy.
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Complete PET Bottle Washing Line
Our advanced PET Washing Line is a turnkey solution for producing high-purity, clean PET flakes. This efficient system features multi-stage washing and water-saving technology.
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1000-1500 KG/H PET Bottle Recycling Line
Engineered for large-scale industrial operations, this heavy-duty line delivers unmatched throughput and superior cleaning performance, ensuring a consistent output of premium-quality PET flakes.
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500 KG/H PET Bottle Recycling Line & Guide
The ideal entry point for small to medium-sized enterprises. This cost-effective system offers a fantastic return on investment without compromising on the quality of the final recycled product.
READ MORE →Typical System Specifications
We offer a range of standard capacities, and all systems can be fully customized. The following are examples for a PET bottle washing line.
| Parameter | 500 kg/h Line | 1000 kg/h Line | 2000 kg/h Line |
|---|---|---|---|
| Applicable Materials | PET Bottles, HDPE/PP Bottles, Hard Plastics | ||
| Final Product Moisture | < 1% | ||
| Final Impurity Content | < 100 ppm | ||
| Total Installed Power | ~150 kW | ~280 kW | ~450 kW |
| Water Consumption | ~5ton/hr | ~8ton/hr | ~12ton/hr |
Frequently Asked Questions
Absolutely. We design specific washing lines for soft plastics like agricultural film or post-consumer LDPE film. These systems use specialized friction washers and dewatering presses optimized for flexible materials.
Our lines are designed for water efficiency, typically consuming 1-2 tons of fresh water per ton of plastic. We also offer integrated water treatment and circulation systems that can recycle up to 80% of the process water, significantly reducing your operational costs and environmental footprint.
The footprint depends on the capacity and components. A standard 1000 kg/h PET bottle washing line typically requires an area of approximately 500-600 square meters (e.g., 60m long x 10m wide). We provide detailed layout drawings during the proposal stage.
Ready to Produce High-Quality Recycled Plastic?
Contact our engineering team today for a free consultation and a detailed proposal for a washing line built to your exact specifications.
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