Advanced Plastic Film Washing & Recycling Line
Our company excels in offering efficient, sustainable solutions for plastic film recycling. We adeptly balance the crucial need to preserve our environment with the ever-increasing demand for high-quality plastic pellets. Our comprehensive plastic film washing line is engineered to process a wide variety of materials, including polypropylene (PP), polyethylene (PE), and numerous other types of plastic films.
Beyond our standard Plastic Film Recycling Washing Line configurations (500kg/h to 3000kg/h), we specialise in providing custom-designed setups for clients with larger-scale or unique recycling requirements. Our turnkey solution transforms loose or baled plastic film into valuable pellets, contributing towards a healthier and more sustainable future environment.
See the Process in Action
Process Flow Layout Example
Working Principle: A Step-by-Step Guide
The entire plastic film washing line is intelligently controlled via a central electric control panel and cabinet, ensuring synchronised operation. Each piece of equipment is seamlessly connected using conveyors for smooth material flow.
- 1. Plastic Shredder: The initial crucial step is to cut the film into smaller, manageable pieces (1-5 inches) to prevent tangling and blockages.
- 2. Plastic Granulator (Wet): Further reduces film size to 10-20mm. Constant water injection serves as a pre-treatment, partially cleaning the material.
- 3. Friction Washer: A high-speed (nearly 1,000 RPM) unit that uses friction to dislodge hard-to-remove contamination and break down paper into removable fibres.
- 4. Sink-Float Separation Tank: Uses water to separate materials. PP/PE films float, while heavier contaminants like dirt, sand, and metals sink and are removed.
- 5. Centrifugal Dewatering: The first drying stage, using centrifugal force to remove a significant amount of water and save energy costs for thermal drying.
- 6. Screw Press Dewatering (Optional): An advanced option that squeezes water out via high pressure, potentially replacing both centrifugal and thermal drying stages.
- 7. Thermal Dryer: The film travels through stainless steel tubes with hot air to thoroughly dehydrate remaining moisture, ending in a cyclone separator to cool the film and remove fines.
- 8. Product Silo: A dedicated storage tank for the clean, dry pieces of plastic film before the final stage.
- 9. Plastic Pelletising Machine: The final, crucial step. A specialized water-ring pelletising system processes the clean film into uniform, high-quality plastic pellets.
Main Technical Parameters
Specific technical parameters can vary based on the model and customisation. For detailed specifications, please refer to individual product sheets or contact us for a consultation.
| Input Capacity | 500kg/h | 1000kg/h | 1500kg/h | 2000kg/h | 3000kg/h |
|---|---|---|---|---|---|
| Required Space | 42m×15m×6m | 50m×15m×6m | 60m×25m×6m | 80m×30m×6m | 80m×40m×6m |
| Operators | 2-3people | 3-5people | 4-6people | 4-6people | 7-9people |
| Installation Power | 250kW | 350kW | 470kW | 650kW | 850kW |
| Water Circulation（T/H） | 2 | 3 | 3 | 4 | 5 |
We are pleased to offer you a complimentary solution design service. Our team of experienced professionals will meticulously design the most suitable plastic film cleaning line solution tailored to your specific needs and requirements. Please do not hesitate to contact us for more information and to begin discussing your project.
Frequently Asked Questions
Our plastic film washing line is engineered to process a wide variety of materials, including but not limited to polypropylene (PP), polyethylene (PE), and other common plastic films. The system is designed to handle both loose and baled film.
The final output of our complete turnkey recycling line is high-quality, uniform plastic pellets. These pellets are clean, dry, and ready to be reintroduced into manufacturing processes to create new products.
Yes, absolutely. While our standard configurations range from 500kg/h to 3000kg/h, we specialize in providing custom-designed setups. We offer a complimentary solution design service to tailor a system with the specific machinery and capacity to meet your unique operational needs.
Long pieces of plastic film can easily tangle and clog conveyors and other rotary machines. The initial shredding step is crucial to cut the film into smaller, more manageable pieces, ensuring a smooth and efficient flow of material throughout the entire washing and pelletising line.
INQUIRIES
Warranty:
All our recycling machines are supplied with a 1-year limited warranty.
To get the latest prices and lead times, or to discuss your specific project, please send us a message using the form below.
