Machine for Pelletizing Rigid PP and HDPE Plastic Flakes

a industrial pelletizing machine designed for processing rigid PP (polypropylene) and HDPE (high-density polyethylene) plastic flakes. Central in the frame is a blue conveyor belt equipped with orange sorting or inspection units, likely involved in quality control of the input materials. The background features a series of white and blue machines with control panels, utilized for further processing and transformation of the plastic flakes into pellets. This setup is housed in a spacious warehouse with a worn concrete floor, indicating heavy industrial use. The overall configuration emphasizes the machinery's capability for high-volume recycling and pellet production.

Introduction

In the realm of plastic recycling, the transformation of rigid PP and HDPE plastic flakes into reusable pellets is a game-changer. The Machine for Pelletizing Rigid PP and HDPE Plastic Flakes is a two-stage system that efficiently converts these flakes into high-quality pellets. These pellets, in turn, serve as a valuable resource for various plastic manufacturing processes, including injection moulding.

Working Principle

  1. Feeding: The machine employs screw conveyors, controlled by a Variable Frequency Drive (VFD), to feed the flakes into the extruders. The VFD system ensures a consistent feed rate and automatically halts when the electric current in the extruder spikes, resuming only when it stabilises.
  2. Plasticization and Degassing: A dedicated single-screw extruder meticulously melts the pre-compacted material. The plastic undergoes a two-stage melting process, ensuring thorough plasticisation. An innovative “dual-zone” vacuum degassing system efficiently removes volatiles and moisture, resulting in uniform and high-quality pellets.
  3. Melt Filtration: The machine boasts a segmented filtration system. The primary extruder tackles coarse contaminants, while the secondary extruder, equipped with a high mesh filter, eliminates fine particles. This dual filtration reduces the need for frequent filter replacements.
  4. Pelletizing: The melted plastic is transformed into granules using a standard die-face water ring pelletizing system. Once formed, the pellets undergo drying through an advanced dewatering vibration sieve, paired with a horizontal-type centrifugal dewatering machine, ensuring they’re ready for storage or immediate use.

 

Images

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Conclusion

The Machine for Pelletizing Rigid PP and HDPE Plastic Flakes stands as a testament to the advancements in plastic recycling technology. By converting plastic flakes into high-quality pellets, it not only promotes sustainability but also offers industries a cost-effective and environmentally-friendly solution.

Warranty

All recycling machines come with a 1 year limited warranty.

All of our products can be customized according to customer requirements.

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Author: Rumtoo Plastic Recycling Machine

Rumtoo Plastic Recycling Machinery, Rumtoo Recycling for short, the leading manufacturer of high quality PET Bottle、PP / PE Film Recycling Machinery. Our PE film washing lines offer reliability, efficiency and maximum durability in recycling dirty and soiled PET bottle、PE film back into plastic granulate. With more than two decades of service to the plastics recycling industry, Rumtoo is proud to be responsible for recycling thousands of tonnes of plastic films such as plastic bags, PP non-woven supersacks and LDPE film every month at hundreds of recycling facilities worldwide.

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