Pēc patēriņa plastmasas, piemēram, PE plēves, PP audumu maisiņu un lauksaimniecības plēvju pārstrāde var būt izaicinājums augstā mitruma satura dēļ. Mazgātās plēvēs parasti ir līdz 40% mitruma, kas ir problemātiski pārstrādātājiem, izraisot tādas problēmas kā nekonsekventa barošana un samazināta jauda otrreizējās pārstrādes ekstrūderos. Tradicionālās žāvēšanas metodes bieži nespēj efektīvi noņemt šo mitrumu, atstājot līdz 30% ūdens saturu materiālos.
This is where a Plastmasas plēves spiedes žāvēšanas mašīna comes in. This advanced drying solution is specifically designed to address the shortcomings of conventional drying methods, providing a more efficient and effective way to prepare plastic film flakes for recycling.
Saturs
Main Function of the Plastic Film Squeezer Drying Machine
The Plastic Film Squeezer Dryer is engineered to handle pre-washed materials such as post-consumer PE films, PP woven bags, PP jumbo bags, and agricultural films. After these materials are washed, they enter the squeezer dryer in the form of flakes, where the machine effectively reduces the water moisture level from 10-35% down to an impressive 1-5%.
Galvenās funkcijas:
- Moisture Reduction: Lowers water moisture from up to 35% down to as low as 1%, making it one of the most effective drying solutions available.
- Compaction of Film Flakes: Transforms lightweight film flakes into denser solid lumps, resulting in higher density and reduced volume.
- Faster Drying Process: Provides quicker drying compared to centrifugal or hot air drying methods.
- Low Heat Generation: Ensures minimal heat exposure, reducing the risk of material degradation and maintaining the quality of the recycled pellets.
- Extrusion Preparation: Optimally prepares materials for the subsequent extrusion-pelletizing process.
Benefits of Using a Plastic Film Squeezer Dryer
The benefits of using a Plastic Film Squeezer Dryer are substantial for recyclers aiming to improve efficiency and output quality.
1. Increase Extruder Efficiency
- Enhanced Output Capacity: The drying machine increases the efficiency of the pelletizing extruder and the overall recycling process by ensuring that the input material is consistent and well-prepared.
- Stable Feeding: Due to the compaction of film flakes into solid lumps, feeding into the extruder becomes smoother and more stable, reducing downtime and enhancing productivity.
2. Improve Pellet Quality
- Consistent Material Input: By significantly reducing moisture content and increasing material density, the machine ensures a steady and consistent feed to the pelletizing extruder.
- Superior End Product: With more uniform feeding, the quality of recycled pellets is improved, resulting in higher market value and greater usability.
3. Integration with Recycling Extruder and Washing Line
The Plastic Film Squeezer Dryer is specially designed to work in tandem with the recycling line’s washing and extrusion-pelletizing components, maximizing output and efficiency.
Seamless Workflow:
- Mazgāšanas līnija: The plastic film is cleaned to remove contaminants.
- Plastic Squeezer Dryer: The washed material is dried and compacted, reducing moisture to a minimal level.
- Plastic Recycling Extruder: The dry, dense material is fed into the extruder, where it is melted and formed into pellets.
By integrating these processes, the machine ensures that the output from the recycling line is maximized, providing a cost-effective and environmentally friendly solution for post-consumer plastic recycling.
Papildu attēli
Secinājums
In the world of plastic recycling, moisture content is a significant hurdle that impacts efficiency, output, and quality. The Plastic Film Squeezer Drying Machine is an innovative solution that directly addresses these challenges, providing a faster, more efficient, and environmentally friendly drying method. By reducing moisture to minimal levels and compacting materials for easier feeding, it enhances both the productivity and quality of recycled products. This makes it an essential piece of equipment for any modern recycling operation.
Garantija un uzstādīšana
Katrai pārstrādes iekārtai ir 1 gada ierobežotā garantija. Mēs sniedzam instalēšanas pakalpojumus, un mūsu inženieri apmeklē jūsu vietni, lai palīdzētu iestatīšanas procesā. Var arī nodrošināt regulāras apkopes brigādes un operatīvos konsultantus.
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