HDPE And PP Rigid Plastic Shredding Recycling Line

High-density polyethylene (HDPE) and polypropylene (PP) are widely utilized across various sectors, presenting challenges in disposal due to their bulky and complex nature. To tackle this, we proudly introduce our HDPE and PP Rigid Plastic Shredding Recycling Line.

This cutting-edge system is engineered to shred discarded HDPE and PP rigid plastics into smaller chunks. These chunks are then transported via a conveyor to an intermediate shredder, which further reduces them into fine particles. A specialized cleaning system eliminates impurities, followed by a drying system that thoroughly prepares the plastic for subsequent processing. The final stage involves a pelletizer that transforms these processed materials into high-quality, reusable plastic pellets for new product manufacturing.

Main Technical Parameter

Content	Average energy consumption per ton
Electricity	50-80KW
Water	0.8-1.5T
Compressed air	0.5-1m³
Steam (optional)	100-200KG
Detergent (optional)	2-4KG

Capacity: Ranges from 500 kg/hr to 2000 kg/hr.

Efficient Processing Steps: Includes grading, crushing, and thorough washing to yield clean, reusable materials.

Working Principle

Depending on the application the recycling plant may include the following equipment:

• Belt Conveyor (For Material Feed In)
  For feeding the material into the next equipment (can be designed as per special requirement).

• Single-shaft Shredder
  For reduce plastic material size.
  32% more space inside the cutting chamber built-in hydraulic ram.
  Variable faster ram movement.
  Less space occupied than traditional shredders with horizontal rams.
  Enclosed cutting chamber to prevent.

• Belt Conveyor (For Material Feed Out)
  Feeding conveyor to the next machine.
  L Type belt conveyor connected with the Trommel.
  Equipped with pull switch surround the conveyor.

• CrusherThe optimal rotor and crushing chamber design reduces energy consumption and increases production.
  The most ideal rotor blade is particularly suitable for heavy material crushing.
  The precise gap between the rotary knife and the fixed knife and the design of the rotor ensure uniformity of the particles and noise controlled in the lowest range.

• Screw Loader
  To convey plastic flakes out of crusher into friction washer;
  Parts, that contact with water are made of SUS304.

• Floating tank
  For additional separation and cleansing of heavy contaminants with gravity > 1g/cm3 from plastic scraps, the material is pushed underwater to separate off the final heavy contaminants and discharge the material directly into the screw loader.level control via electronic feeler;

• Friction Washer
  High speed special rotor, built in mild steel;
  Stainless screen with hole;
  Screen surface cleaning device by water spray nozzles;
  1 set of water pump for water circulation.

• Dewatering Machine
  Multi-purpose unit, will wash the remaining surface contaminants from material and simultaneously dry the plastic flakes.
  Subsequently the flakes will be centrifugally spun and dried.
  Humidity removal efficiency: not less than 98%.
  Washer/dryer housing built in stainless steel welded construction.
  Reinforces, mild circular screen size Φ2mm for higher washing/drying effect.

• Pipe Drying System
  With connecting pipes to the dryer.
  Connecting pipes to the cyclone installed above the thermal dryer.
  Parts in contact with material built in stainless steel.

• Packaging System With Dust Remover
  Storage silo for plastic flakes.

Our recycling line is an eco-friendly and cost-efficient innovation, reducing production costs and minimizing waste.

INQUIRIES

Warranty

All recycling machines come with a 1 year limited warranty.

To get the latest prices and lead times, send us a message using the form below.