Our Process
1. Pre-washing and Sorting
Initial cleaning and removal of large contaminants
2. Granulator
Size reduction for efficient washing and processing
3. Intensive Washing
Thorough cleaning to remove dirt, labels, and adhesives
4. Separation
Removal of non-target materials and contaminants
5. Rinsing and Dewatering
Final cleaning and moisture reduction
6. Drying
Thermal drying for optimal moisture content
Ключевые компоненты
Screw Feeder Specifications
The Screw Feeder is designed for durability and efficiency in material handling processes.
- Material: нержавеющая сталь 304
- Shell & Blade Thickness: 3 мм
- Screen Hole Thickness: 2mm
- Spiral Diameter: Customized based on output size
Primary Functions:
- Conveying materials
- Filtering water
- Cleaning surface sediment from materials
Wet Plastic Granulator Specifications
The Wet Plastic Granulator is an upgraded version of our general-purpose granulators, designed for efficient cutting and pre-cleaning of plastic bottles, films, and rigid materials.
- Rotor Speed: 400-600 RPM
- Blade Material: D2 high-carbon, high-chromium steel
- Cutting Arrangements: V-shape or double-scissor cut
- Screen Filter Size: 10mm – 100mm (customizable)
Primary Functions:
- Cutting plastic materials
- Pre-cleaning and loosening contaminants
- Reducing dust buildup in recycling plants
- Extending blade and machine durability
Friction Washer Specifications
The Friction Washer is designed for efficient cleaning and transportation of plastic flakes, films, and regrind materials.
- Rotor Speed: 500-600 RPM
- Water System: Top inlet, bottom outlet
- Операция: Continuous
- Cleaning Method: Friction-based
Primary Functions:
- Cleaning plastic materials
- Transporting materials between machinery
- Removing soil, sand, and other contaminants
Floating Separation Tank Specifications
Our Floating Separation Tank is designed to efficiently segregate PP and PE plastics from co-mingled streams while simultaneously cleaning the materials for further processing.
- Внутренняя ширина: 1000mm – 1800mm
- Общая длина: 4 – 7 meters
- Материал интерьера: Тип 304 Нержавеющая сталь
- Внешняя рамка: Углеродистая сталь
- Paddle Motors: 1,5 кВт*2 (частотное управление)
Ключевая особенность:
- “W” shaped bottom for improved efficiency
- Dual-section design for better contamination management
- Water-based separation for PP and PE plastics
- Simultaneous cleaning and separation
Hot Washer Specifications
Our advanced continuous Hot Washer system offers unparalleled efficiency and cleaning abilities for PET flakes, HDPE flakes, and other plastic regrinds. It’s designed for continuous operation and is extremely effective at removing oils and other stubborn contaminants in a single wash cycle.
- Operation Mode: Continuous
- Washing Method: Hot chemical bath
- Internal Mechanism: High-speed rotary paddles
- Suitable Materials: PET flakes, HDPE flakes, other plastic regrinds
Ключевая особенность:
- Continuous operation for higher efficiency
- Effective removal of oils and stubborn contaminants
- Single wash cycle for most applications
- Friction-based cleaning for thorough results
- Can be combined with cold washing system for enhanced results
Centrifugal Dryer Dewatering Specifications
Our Centrifugal Dryer Dewatering machine is a highly efficient, low energy consuming equipment designed to partially remove water from plastic materials using centrifugal force. It’s an essential first step in PE film and PET bottle washing lines.
- Rotation Speed: Approximately 1,000 RPM
- Moisture Reduction: To approximately 20-30%
- Main Components: Long shaft with paddles, mesh screen tunnel
- Casing: Metal container with external electric motor
Ключевая особенность:
- High efficiency with low energy consumption
- Handles material with high water content
- Suitable for PET flakes, PP/PE flakes, and other plastic regrinds
- Patented design doubles as a friction washer for cooling and cleaning
- Water recycling capability
Thermal Dryer Specifications
Our Thermal Dryer is designed for efficient moisture removal through dehydration, ideal for plastic film and PET washing lines. It’s an essential final step in reducing moisture levels to below 3%.
- Модель: RSJ800
- Blower Power: 5,5 кВт
- Heating Power: 36 KW
- Pipe Diameter: ⌀159mm
- Pipe Material: Тип 304 Нержавеющая сталь
Ключевая особенность:
- Continuous drying process
- Integrated cyclone separator
- Hot air dehydration system
- Efficient dust and fines removal
- Scalable design (can use multiple units in series)
Zig-Zag Air Classifier Specifications
Our unique Zig-Zag Air Classifier is designed to separate lightweight contaminants from heavier plastics, making it an essential component in PET bottle recycling lines. It also serves as an effective partial drying solution for the material stream.
- Separation Medium: Air
- Sorting Method: Weight-based separation
- Primary Application: переработка ПЭТ-бутылок
- Contaminants Removed: Paper labels, plastic labels, and other lightweight materials
Ключевая особенность:
- Efficient separation of lightweight contaminants
- Partial drying of material stream
- Versatile application in weight-based material separation
- Unique zig-zag design for enhanced separation
- Dual-exit system for separated materials
Benefits of Our Technology
Экологичный
Reduced water and energy consumption
High Output Quality
Superior cleaning for high-grade recycled materials
Versatile
Capable of processing various rigid plastic types
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Ready to upgrade your plastic recycling capabilities? Contact our team of experts today for a customized solution.