Rigid Plastic Washing Recycling Line

The image shows a rigid plastic washing recycling line in an industrial setting, predominantly colored in vibrant green. The comprehensive system includes a sequence of mechanical components: a large hopper, an inclined conveyor belt for transporting materials, and several sorting and washing stations. Each station is equipped with safety railings and stands on sturdy green frames, emphasizing the robust construction and safety measures in place. The layout is designed to efficiently process large volumes of rigid plastics, ensuring thorough cleaning and preparation for further recycling steps. This streamlined setup highlights the industrial technology dedicated to sustainable plastic waste management.

With the widespread use of plastic products, how to effectively recycle and process waste plastics has become a global focus. The rigid plastic washing recycling line, as a highly efficient and environmentally friendly plastic recycling equipment, provides a powerful solution for the plastic recycling industry.

Equipment Introduction

The rigid plastic washing recycling line is an automated production line specifically designed for processing rigid plastics such as PET bottles, HDPE bottles, and PP barrels. This production line integrates crushing, washing, separation, and drying functions, efficiently transforming waste rigid plastics into clean plastic flakes, providing high-quality raw materials for subsequent plastic recycling.

Equipment Composition

A complete rigid plastic washing recycling line typically consists of the following main components:

  • Crusher: Breaks waste rigid plastics into small pieces for easier cleaning and processing.
  • Pre-washer: Removes loose dirt and impurities from the surface of plastic flakes.
  • Friction Washer: Uses high-speed rotating friction wheels and cleaning agents to remove stubborn stains and labels from plastic flakes.
  • Rinsing Machine: Rinses plastic flakes with clean water to remove residual cleaning agents and dirt.
  • Dehydrator: Uses centrifugal force to remove surface moisture from plastic flakes.
  • Drying System: Thoroughly dries plastic flakes for easy storage and transportation.
  • Sorting System: Sorts plastic flakes by type and color to improve the purity of recycled materials.
  • Control System: Controls the operation of the entire production line, enabling automated production.
Equipment Function
Feeding Conveyor Belt Presents an even material feed to the plant.
Shredder Shreds the material into smaller pieces for use in granulator.
Granulator Reduces the size further and makes the plastic stream more uniform.
Screw Washer Washes and transfers the material into next step.
Sink-Float Separation Tank Removes contamination and helps wash the material.
Centrifugal Dryer Dries the product by high speed rotation.
Thermal Dryer System Dries the material by thermal air.
Zig-Zag Classifier Removes labels and fine particles.
Bag Station Delivers the product into storage bags.
Electrical Panel Provides an interface for the operator to control the system.

Equipment Advantages

  • High Efficiency and Energy Saving: High automation level, high production efficiency, and low energy consumption.
  • Excellent Cleaning Effect: Utilizes multi-stage cleaning processes for thorough cleaning, ensuring clean and odor-free plastic flakes.
  • Wide Applicability: Capable of processing various types of rigid plastics, such as PET, HDPE, and PP.
  • Environmentally Friendly: Features a closed design to reduce wastewater and dust emissions, meeting environmental standards.
  • High Return on Investment: Recycled plastic flakes can be directly used in production, offering significant economic benefits.

Application Areas

The rigid plastic washing recycling line is widely used in the following fields:

  • Plastic Bottle Recycling: Recycling PET bottles, HDPE bottles, etc., for producing chemical fibers and packaging materials.
  • Plastic Barrel Recycling: Recycling HDPE barrels, PP barrels, etc., for producing plastic products and building materials.
  • Plastic Sheet Recycling: Recycling PVC sheets, PC sheets, etc., for producing plastic products and decorative materials.

Future Development Trends

With increasing environmental awareness and continuous advancements in plastic recycling technology, the rigid plastic washing recycling line is expected to develop in the following directions:

  • Intelligentization: Incorporating artificial intelligence and IoT technologies for intelligent control and remote monitoring.
  • High Efficiency: Improving production efficiency while reducing energy consumption and costs.
  • Environmental Sustainability: Adopting more eco-friendly cleaning agents and processes to minimize environmental impact.

Conclusion

The rigid plastic washing recycling line, as an efficient and environmentally friendly plastic recycling equipment, plays a crucial role in addressing plastic pollution and promoting resource recycling. With continuous technological advancements and growing market demand, the rigid plastic washing recycling line will see even broader applications in the future.

Main Technical Parameter

Input Capacity500kg/h1000kg/h1500kg/h2000kg/h
Required Space42m×10m×6m50m×15m×6m55m×16m×6m60m×18m×6m
Operators3-4 people5-6 people5-6 people5-6 people
Installation Power150-200kW250-300kW370kW450-500kW
Water Circulation(T/H)2345

Thanks to our innovative washing technology and high-quality performance, we are able to provide reliable and efficient recycling solutions for our customers. Our commitment to using the latest technology ensures that our recycling processes are environmentally friendly and sustainable, while also delivering high-quality results.

Benefits of Rigid Plastic Washing Recycling Line

Implementing a Rigid Plastic Washing Recycling Line offers a multitude of advantages for both the environment and businesses. Here are some of the key benefits:

Environmental Benefits

  • Reduces Plastic Waste: Significantly decreases the amount of plastic waste, thereby helping to mitigate environmental pollution.
  • Conserves Natural Resources: Minimizes the volume of plastic sent to landfills, aiding in the conservation of natural resources.
  • Promotes Sustainability: Facilitates the creation of a circular economy for plastics, encouraging sustainable practices.

Business Benefits

  • Cost Efficiency: Lowers waste disposal costs, providing a more economical solution for managing plastic waste.
  • Resource Recovery: Offers a new source of raw materials for the production of new plastic products, enhancing resource efficiency.
  • Brand Enhancement: Boosts brand reputation by demonstrating a commitment to environmental sustainability, which can attract eco-conscious consumers and partners.

PS:Equipment configuration and the process will be optimized accordingl to raw materials.

Warranty

All recycling machines come with a 1 year limited warranty.

INQUIRIES

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Author: onekeybot

Rumtoo Plastic Recycling Machinery,the leading manufacturer of high quality PET Bottle、PP / PE Film Recycling Machinery. Our PE film washing lines offer reliability, efficiency and maximum durability in recycling dirty and soiled PET bottle、PE film back into plastic granulate. With more than two decades of service to the plastics recycling industry, Rumtoo is proud to be responsible for recycling thousands of tonnes of plastic films such as plastic bags, PP non-woven supersacks and LDPE film every month at hundreds of recycling facilities worldwide.

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