Standard Plastic Granulators

In the rapidly growing field of plastic recycling, Standard Plastic Granulators have become indispensable for transforming plastic waste into reusable materials, playing a critical role in sustainability and resource efficiency.

What is a Standard Plastic Granulator?

A Standard Plastic Granulator is a highly efficient machine designed to reduce various types of plastic waste into small, uniform particles. These machines can handle plastic bottles, pipes, containers, woven bags, and other materials, making them ideal for the recycling industry.

How Does a Plastic Granulator Work?

The granulation process involves the use of a rotating cutter wheel mechanism:

Step 1: The rotating cutter wheel rapidly cuts and crushes the plastic waste.
Step 2: Crushed pieces enter the sieve hole as the wheel rotates, further reducing the size of the plastic.
Step 3: The sieve refines the granules into uniform particles, ready for reuse or additional processing.

Watch Our Granulator in Action

Key Features of Standard Plastic Granulators

Open Rotor Design: Mounted with heavy-duty knives for efficient cutting.
Flexible Knife Arrangement: Options for double-scissor or v-shape cuts for different materials.
High-Speed Operation: Ensures rapid and consistent granulation.
Customizable Screen Filters: Ranging from 10mm to 100mm, based on specific needs.
Durable Knife Construction: Equipped with 12 rotor knives and 3 stationary knives made from durable D2 steel.
Easy Maintenance: Hydraulic-assisted access to the cutting chamber for easy knife adjustments.

Technical Parameters

Model	Rotating Speed (rpm/min)	Rotary Diameter (mm)	Main Motor Power (kW)	Knife Material	Capacity (kg/h)
RTM-500	550	Φ500	45kW	SKD11	500-800
RTM-600	500	Φ600	55kW	SKD11	800-1500
RTM-700	428	Φ700	90kW	SKD11	1500-2000
RTM-800	370	Φ800	110kW	SKD11	2000-2500

Benefits of Using Standard Plastic Granulators

Environmental Protection: Helps minimize plastic waste pollution.
Cost Reduction: Reduces waste disposal expenses and enhances operational efficiency.
Resource Efficiency: Supports plastic recycling and reuse, contributing to a circular economy.
Operational Simplicity: Easy to operate, with user-friendly controls and a reliable design.
Versatility: Adaptable to different material characteristics and processing requirements.

Applications in the Recycling Industry

Standard Plastic Granulators are crucial in a wide range of recycling applications:

Post-Consumer Plastic Waste Recycling: Converts waste plastic into reusable raw materials.
Industrial Plastic Scrap Recovery: Reduces plastic scrap from manufacturing processes for reuse.
Plastic Product Manufacturing Waste Reduction: Recycles defective or excess plastic material in production lines.
Pre-Processing for Advanced Recycling Technologies: Ideal for material preparation before advanced recycling processes like chemical recycling.

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Extra Large Rigid Plastic Granulator Machines

This Extra Large model of our robust plastic granulator machine is engineered for high-capacity granulation of large-sized rigid plastics such as drums, pots, baby seats, pallets, and more. You can select from four potent models with capacities ranging from 300 kg/hr up to 1200 kg/hr.

an image of a rigid plastic granulator machine setup in a factory. These machines are designed for size reduction of large volumes of plastic, which is an essential process in recycling facilities to manage and recycle plastic waste effectively. The image shows various parts including the conveyor system that feeds plastic into the granulator, the granulator itself which grinds the plastic into smaller pieces, and the collection system that gathers the processed material.

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Standard Rigid Plastic Granulator Machines

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a plastic crusher/granulator, which is a vital piece of equipment in the recycling process of plastic materials. This model is depicted with a green hopper and body, with a metallic silver frame. It is designed to break down plastic items into smaller granules or flakes, which can then be processed further for recycling. The machine’s compact and robust design is typical for industrial applications where space efficiency and durability are crucial. Such machines are essential in facilitating the recycling of plastics by reducing the material into a form that can be more easily handled, washed, and reprocessed.

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The image showcases an industrial shredder, specifically a granulator or plastic crusher. Here’s a breakdown of its likely purpose and main components: Function: This machine is designed to break down large pieces of plastic or other materials into smaller, more manageable pieces or granules. This facilitates recycling, further processing, or disposal. Components: Hopper: The blue, box-shaped component at the top serves as the input point where the material to be shredded is fed. Cutting Chamber: Inside the machine, there is a cutting chamber with rotating blades or knives that shred the material. Motor: An electric motor (not visible in the image) drives the rotating blades, providing the power for the shredding process. Discharge Chute: Shredded material exits the machine through the discharge chute, typically located at the bottom or side. Frame & Base: The sturdy frame and base support the components and provide stability during operation. Potential Applications: Plastic Recycling: Shredding plastic waste for further processing and recycling. Manufacturing: Size reduction of plastic or rubber materials for use in production processes. Waste Management: Reducing the volume of waste materials for easier disposal. Other Industries: Shredding various materials like wood, paper, or certain metals, depending on the design and capabilities of the specific machine.

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The picture shows an industrial shredder, specifically a plastic granulator. This machine is designed to break down large pieces of plastic into smaller flakes or granules, facilitating recycling, further processing, or disposal. Key Components and Function: Hopper: The blue, box-shaped component at the top is the hopper, where the plastic material to be shredded is fed into the machine. Cutting Chamber: Inside the machine, there is a cutting chamber containing rotating blades or knives that shred the plastic. Motor: An electric motor (not fully visible) powers the rotating blades, providing the force necessary for the shredding process. Screen/Filter: A screen or filter within the cutting chamber controls the size of the output granules. Collection Bin: The shredded plastic pieces are collected in a bin located at the bottom of the machine. Control Panel: The control panel allows operators to manage the shredding process, including starting and stopping the machine. Applications and Benefits: Plastic Recycling: Plastic granulators are essential in the plastic recycling process. They break down plastic waste into smaller pieces, making it easier to reprocess and create new plastic products. Size Reduction for Processing: Granulators are used in various industries to reduce the size of plastic materials for further processing, such as extrusion, injection molding, or compounding. Waste Management: These machines help manage plastic waste by reducing its volume and making it easier to handle and dispose of. Benefits of Using a Plastic Granulator: Reduced Plastic Waste: Granulators contribute to reducing plastic waste by enabling recycling and repurposing of plastic materials. Resource Conservation: Recycling plastic reduces the demand for virgin plastic production, conserving natural resources and energy. Cost Savings: Reprocessing plastic can be more cost-effective than producing new plastic, leading to economic benefits. Waste Management Efficiency: Granulators improve waste management efficiency by reducing the volume of plastic waste and making it easier to handle. Overall, the plastic granulator is a valuable machine in the plastics industry and plays a crucial role in promoting sustainability and responsible waste management.

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An industrial facility with a row of large plastic crusher lined up for processing. Each shredder features a tall white feed hopper and a robust green and gray base. The machines are elevated on platforms with safety railings and ladders for maintenance access. This setup is designed for high-capacity crushing operations, ideal for recycling centers and waste management facilities. The crushers are built to handle large volumes of materials efficiently, ensuring a streamlined recycling process.

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The image showcases an industrial shredder, specifically a plastic granulator. This machine is designed to break down large pieces of plastic into smaller flakes or granules, facilitating recycling, further processing, or disposal. Key Components and Function: Hopper: The gray, box-shaped component at the top is the hopper, where the plastic material to be shredded is fed into the machine. Cutting Chamber: Inside the machine, there is a cutting chamber containing rotating blades or knives that shred the plastic. Motor: An electric motor (not visible in the image) powers the rotating blades, providing the force necessary for the shredding process. Screen/Filter: A screen or filter within the cutting chamber controls the size of the output granules. Discharge Chute: The shredded plastic pieces are discharged through the yellow chute, typically leading to a collection bin or conveyor. Control Panel: The control panel, with red knobs, allows operators to manage the shredding process, including starting and stopping the machine and possibly adjusting settings like rotor speed. Applications and Benefits: Plastic Recycling: Plastic granulators are essential in the plastic recycling process, breaking down plastic waste into smaller pieces for reprocessing into new plastic products. Size Reduction for Processing: They are used in various industries to reduce the size of plastic materials for further processing, such as extrusion, injection molding, or compounding. Waste Management: These machines help manage plastic waste by reducing its volume and making it easier to handle and dispose of. Benefits of Using a Plastic Granulator: Reduced Plastic Waste: Granulators contribute to reducing plastic waste by enabling recycling and repurposing of plastic materials. Resource Conservation: Recycling plastic lowers the demand for virgin plastic production, conserving natural resources and energy. Cost Savings: Reprocessing plastic can be more cost-effective than producing new plastic, leading to economic benefits. Waste Management Efficiency: Granulators improve waste management efficiency by reducing the volume of plastic waste and simplifying handling. Overall, the plastic granulator is a valuable machine in the plastics industry and plays a crucial role in promoting sustainability and responsible waste management practices.

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an industrial shredder system, likely designed for shredding and processing materials. The upper part of the machine is a large blue hopper for feeding material, connected to a shredding unit, and further linked to a conveyor system for transporting processed materials. The control panel on the right suggests automated functions, possibly for adjusting shredding settings or monitoring system performance. This setup is typically used for recycling plastics, paper, or similar materials, enhancing waste management efficiency by reducing volume and preparing materials for further recycling processes.

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